Wind turbine Installation
I am currently working on installation of a 2 MW wind turbine. Lets see how it goes:
07/10/2017
Wind turbine installation begins with excavation for the foundation. The bottom is levelled with plain cement concrete (PCC). The foundation bolts required to fix the wind turbine tower is kept in postion to be embeded inside reinforced cement concrete (RCC). To fix the bolts in position, 2 flanges (top & bottom) are used which will also be embeded inside the RCC
20/10/2017
Wind turbine foundation - flange fixing
Wind turbine foundation - Reinforcement rods
Wind turbine foundation - Concreting completed
30/10/2017
Meanwhile, the turbine blades are getting ready for despatch at the OEM.
Wind turbine blade size depends on the MW capacity of the machine. The current blade has a length of about 56 mtrs and weighs about 11.5 ton per blade.
The largest wind turbine in the world has a diameter of about 176 mtr generating 9MW power (peak)
The blades are made of composites. They are hollow inside.
You can actually walk inside those blades upto a certain length. The wire seen in the picture is for the lightning arrestor.
On the blade tip, you can see the lightning arrestors and the drain holes
13/11/2017
Parts arrive at site for installation. First item to arrive is the hub (The conical front portion of the turbine where the blade gets fixed)
15/11/2017
Blades arrive 2 days later
16/11/2017
Tower structure comes in 4 parts
Installation
Installation like this requires massive cranes. The crane is getting ready as the materials arrive at site
The blue / gray coloured lattice structure is the boom of the (main) crane. As the boom length increases, the lift capacity of the crans decreases. Cranes are assembled using smaller cranes. The small white coloured crans is assembling the bigger crane
17/11/2016
Tower structure comes in 4 parts. The first part is put in position and fixed to the foundation using bolts
The second section is getting ready for installation
19/11/2016
All 4 sections are erected with Nacelle on the top
Nacelle houses most of the working components of a wind turbine including gear box, generator, transformer, oil pumps etc
20/11/2016
Hub and blades are assembled seperately on the ground.
The assembly is ready for lifting
Lifting in progress
Final Position
30/07/2019 Update
The largest wind turbine available in the market is GE Halide x with a diameter on 220 mtr, producing 12 MW (peak) of power. To give a perspective on the size of the blades, the new GE blades are as long as my tower itself.